Custom CF-50LXS High Precision Dual Rotors Continuous Mixer For Rubber
Product brief introduction
The twin-rotor continuous internal mixer is designed for the efficient blending and kneading of polymer materials, including rubber, plastics, and thermoplastic elastomers. It is especially suited for processes that demand continuous operation, high mixing uniformity, and the ability to handle heavily filled compounds. By integrating the strengths of conventional internal mixers with extrusion systems, the equipment enables a fully continuous workflow—from feeding and mixing to plasticizing and final discharge.
High-Efficiency Processing with the Dual Rotors Continuous Mixer
The Dual Rotors Continuous Mixer represents a significant technological advancement in the field of high-volume polymer processing. Engineered for the demanding requirements of modern chemical and plastic facilities, this equipment is specifically designed for the efficient blending and kneading of diverse materials, including rubber, plastics, and advanced thermoplastic elastomers (TPE/TPV). By serving as the core of a high-performance production line, the Dual Rotors Continuous Mixer addresses the critical industry need for equipment that handles heavily filled compounds without compromising on structural homogeneity or dispersion quality.
The primary competitive edge of the Dual Rotors Continuous Mixer lies in its sophisticated engineering, which integrates the intensive shear force of conventional internal mixers with the streamlined throughput of modern extrusion systems. This synergy enables a fully continuous workflow, encompassing every stage from initial feeding and intensive mixing to uniform plasticizing and final discharge. For professional buyers, this transition from batch processing to continuous operation is a major selling point, as it dramatically increases production yield while ensuring unmatched mixing uniformity.
Key technical advantages that drive a superior ROI for the Dual Rotors Continuous Mixer include:
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Exceptional Dispersive Quality: The counter-rotating dual rotor geometry creates high-intensity shear zones, ensuring that additives and fillers are perfectly distributed throughout the polymer matrix.
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Optimized Thermal Management: Designed for sensitive materials, the machine features precise temperature control systems to prevent thermal degradation during high-speed continuous cycles.
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Reduced Operational Downtime: The self-cleaning characteristics of the twin-rotor system minimize material build-up, facilitating faster material changeovers and easier maintenance.
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Industrial Scalability: This equipment is especially suited for processes requiring a consistent, 24/7 output of high-density compounds, making it a cornerstone for Industry 4.0 manufacturing plants.
By deploying the Dual Rotors Continuous Mixer, facilities can achieve a more stable production rhythm, lower energy consumption per kilogram, and a flawless final product that meets the rigorous standards of global markets. Its robust build quality and advanced mixing dynamics make it the definitive choice for high-volume compounding.
Technical Data
| |
CF-50LXS |
CF-85LXS |
CF-110LXS |
CF-135LXS |
CF-165LXS |
| Nominal pipe diameter(mm) |
φ50 |
φ85 |
φ110 |
φ135 |
φ165 |
| Rotor Max Speed(rpm) |
700 |
500 |
500 |
500 |
500 |
| Main motor power(kw) |
37 |
75 |
110 |
160 |
315 |
| Screw diameter(mm) |
φ75 |
φ120 |
φ135 |
φ165 |
φ200 |
| Screw length to diameter ratio |
14 |
12 |
10 |
10 |
10 |
| Screw maximum speed(rpm) |
75 |
75 |
75 |
75 |
75 |
| Motor power(kw) |
11 |
30 |
45 |
55 |
132 |
| Speed change |
Change by frequency changer |
| Output(PE+50%CACO3) |
About 125 |
About 250 |
About 550 |
About 1000 |
About 2000 |
Product Superiority
1. Feeding:Continuous feeding.
2. Environment:No powder fluttering,clean workshop.
3. Dimension:Combined machine,small footprint,low demand in storey height.
4. Automation:Easy to be combined with automatic weighing.
5. Product quality:Continuous work,product quality is good and stable.
6. Energy saving:Continuous work,steady current and there is no obvious current peak during the mixing process,saving energy efficiently.
Application
Rubber, carbon black masterbatch, calcium powder filling masterbatch, talc powder filling masterbatch, functional masterbatch, high concentration masterbatch, flame retardant masterbatch, cable material, high filling material, etc.
Product Tags:
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